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The platform

Your whole facility, one screen.

Quantify Environmental is an industrial IoT integrator. We install wireless sensors and meters across your factory, stream everything into live custom dashboards, and stand up the Energy Management Information System (EMIS) your team runs the place from. Water, energy, equipment and product, in real time, from anywhere.

We manage the whole job end to end. The assessment, the design, the procurement, the install, the commissioning and the dashboards are one company’s work, and one company answers for all of it. Where a job needs a licensed trade, an electrician or a millwright, they work under us and to our drawings. You are never handed off to a supplier you have not met.

It is also not only our hardware. If you already have meters, PLCs, a SCADA historian or a production database, we bring that data in beside ours. The point is one screen, not one brand of equipment.

Book a site visitSee the dashboard

This is what a typical dashboard looks like.

Skip the dashboard

Pick a utility, hover any series for a reading, click a cell or a Sankey band to isolate it, and expand any panel to full screen.

Date range

The tabs, the date range and the expand controls need JavaScript. Every panel below is server-rendered and complete for the default range, and without script they simply stack.

The water main, CIP and what leaves by the drain

Water main

Flow rate (L/min)
OVERNIGHT FLOORShift startCIP · Line 2The single largest draw of the day
WATER MAIN · LAST 24 H · 30-MIN BUCKETS · DASHED = OVERNIGHT FLOOR

Effluent meter

Daily intake and effluent (m³)
CITY MAIN AGAINST EFFLUENT METER · LAST 28 DAYS · DAILY TOTAL

Hour by day

Click a cell for that hour across the week
7 day heatmap (m³)
MON 00 — 5 m³MON 01 — 5 m³MON 02 — 5 m³MON 03 — 5 m³MON 04 — 5 m³MON 05 — 8 m³MON 06 — 14 m³MON 07 — 14 m³MON 08 — 16 m³MON 09 — 13 m³MON 10 — 16 m³MON 11 — 15 m³MON 12 — 13 m³MON 13 — 18 m³MON 14 — 22 m³MON 15 — 20 m³MON 16 — 15 m³MON 17 — 16 m³MON 18 — 16 m³MON 19 — 15 m³MON 20 — 14 m³MON 21 — 16 m³MON 22 — 6 m³MON 23 — 6 m³TUE 00 — 5 m³TUE 01 — 5 m³TUE 02 — 6 m³TUE 03 — 5 m³TUE 04 — 5 m³TUE 05 — 8 m³TUE 06 — 13 m³TUE 07 — 16 m³TUE 08 — 14 m³TUE 09 — 16 m³TUE 10 — 16 m³TUE 11 — 14 m³TUE 12 — 16 m³TUE 13 — 21 m³TUE 14 — 21 m³TUE 15 — 17 m³TUE 16 — 16 m³TUE 17 — 15 m³TUE 18 — 13 m³TUE 19 — 13 m³TUE 20 — 15 m³TUE 21 — 14 m³TUE 22 — 7 m³TUE 23 — 7 m³WED 00 — 5 m³WED 01 — 5 m³WED 02 — 5 m³WED 03 — 5 m³WED 04 — 6 m³WED 05 — 8 m³WED 06 — 16 m³WED 07 — 16 m³WED 08 — 14 m³WED 09 — 16 m³WED 10 — 15 m³WED 11 — 15 m³WED 12 — 16 m³WED 13 — 21 m³WED 14 — 18 m³WED 15 — 18 m³WED 16 — 14 m³WED 17 — 14 m³WED 18 — 16 m³WED 19 — 16 m³WED 20 — 16 m³WED 21 — 13 m³WED 22 — 7 m³WED 23 — 6 m³THU 00 — 5 m³THU 01 — 6 m³THU 02 — 6 m³THU 03 — 5 m³THU 04 — 5 m³THU 05 — 8 m³THU 06 — 13 m³THU 07 — 14 m³THU 08 — 13 m³THU 09 — 14 m³THU 10 — 15 m³THU 11 — 16 m³THU 12 — 14 m³THU 13 — 21 m³THU 14 — 17 m³THU 15 — 21 m³THU 16 — 15 m³THU 17 — 14 m³THU 18 — 16 m³THU 19 — 14 m³THU 20 — 13 m³THU 21 — 14 m³THU 22 — 7 m³THU 23 — 6 m³FRI 00 — 6 m³FRI 01 — 5 m³FRI 02 — 5 m³FRI 03 — 5 m³FRI 04 — 6 m³FRI 05 — 8 m³FRI 06 — 14 m³FRI 07 — 15 m³FRI 08 — 15 m³FRI 09 — 14 m³FRI 10 — 13 m³FRI 11 — 16 m³FRI 12 — 16 m³FRI 13 — 19 m³FRI 14 — 18 m³FRI 15 — 18 m³FRI 16 — 14 m³FRI 17 — 16 m³FRI 18 — 14 m³FRI 19 — 15 m³FRI 20 — 15 m³FRI 21 — 13 m³FRI 22 — 7 m³FRI 23 — 7 m³SAT 00 — 3 m³SAT 01 — 4 m³SAT 02 — 3 m³SAT 03 — 3 m³SAT 04 — 3 m³SAT 05 — 6 m³SAT 06 — 8 m³SAT 07 — 8 m³SAT 08 — 9 m³SAT 09 — 10 m³SAT 10 — 9 m³SAT 11 — 9 m³SAT 12 — 9 m³SAT 13 — 9 m³SAT 14 — 10 m³SAT 15 — 9 m³SAT 16 — 10 m³SAT 17 — 8 m³SAT 18 — 9 m³SAT 19 — 9 m³SAT 20 — 9 m³SAT 21 — 9 m³SAT 22 — 4 m³SAT 23 — 5 m³SUN 00 — 2 m³SUN 01 — 2 m³SUN 02 — 2 m³SUN 03 — 2 m³SUN 04 — 2 m³SUN 05 — 3 m³SUN 06 — 5 m³SUN 07 — 4 m³SUN 08 — 6 m³SUN 09 — 5 m³SUN 10 — 5 m³SUN 11 — 5 m³SUN 12 — 5 m³SUN 13 — 5 m³SUN 14 — 5 m³SUN 15 — 5 m³SUN 16 — 5 m³SUN 17 — 5 m³SUN 18 — 5 m³SUN 19 — 5 m³SUN 20 — 5 m³SUN 21 — 5 m³SUN 22 — 2 m³SUN 23 — 2 m³WED · 14
CITY MAIN · LAST 7 DAYS · HOURLY TOTAL · CLICK A CELL FOR THAT HOUR ACROSS THE WEEK · SCALE P5–P95318

Daily use

Daily consumption (m³)
30-DAY AVG2: 95 m³3: 267 m³4: 256 m³5: 273 m³6: 270 m³7: 268 m³8: 162 m³9: 104 m³10: 247 m³11: 265 m³12: 257 m³13: 261 m³14: 269 m³15: 181 m³16: 93 m³17: 269 m³18: 251 m³19: 278 m³20: 260 m³21: 271 m³22: 181 m³23: 97 m³24: 269 m³25: 252 m³26: 254 m³27: 243 m³28: 273 m³29: 172 m³30: 99 m³31: 261 m³
CITY MAIN · LAST 30 DAYS · DAILY TOTAL · DASHED = 30-DAY AVERAGE

Where the water goes

Hover a band · click to isolate
Sources to end uses (L/min)
municipal to cip, 315 L/minmunicipal to pasteurizer, 201 L/minmunicipal to washdown, 156 L/minwell to boiler, 149 L/minmunicipal to tower, 147 L/minrecovered to cip, 116 L/minwell to tower, 99 L/minmunicipal to unaccounted, 71 L/minrecovered to washdown, 59 L/minCity main890 L/minWell W-2248 L/minRecovered CIP rinse175 L/minCIP · Lines 1 to 3431 L/minCooling tower makeup246 L/minSanitation washdown215 L/minPasteurizer201 L/minBoiler feed149 L/minUnaccounted71 L/min
SOURCES TO END USES · LAST 24 HOURS · AVERAGE L/MIN

The incomer, the daily bill and the year behind it

Main incomer

Demand (kW)
NIGHT BASELINEShift startDemand 376 kWSets the billing demand for the month
MAIN INCOMER · LAST 24 H · 30-MIN BUCKETS · DASHED = NIGHT BASELINE

Power factor

At the incomerOK
0.90.71
MAIN INCOMER · NOW · PENALTY BELOW 0.90

Daily energy

Daily consumption (kWh)
30-DAY AVG2: 2,745 kWh3: 5,966 kWh4: 6,141 kWh5: 5,621 kWh6: 5,635 kWh7: 5,667 kWh8: 4,270 kWh9: 2,708 kWh10: 6,134 kWh11: 5,762 kWh12: 5,933 kWh13: 5,703 kWh14: 5,852 kWh15: 4,155 kWh16: 2,672 kWh17: 6,060 kWh18: 6,097 kWh19: 5,912 kWh20: 5,968 kWh21: 5,966 kWh22: 4,253 kWh23: 2,561 kWh24: 5,834 kWh25: 5,595 kWh26: 5,692 kWh27: 5,553 kWh28: 5,964 kWh29: 3,876 kWh30: 2,721 kWh31: 5,558 kWh
ALL TRANSFORMERS · LAST 30 DAYS · DAILY TOTAL · DASHED = 30-DAY AVERAGE

Monthly energy

Monthly consumption (MWh)
JAN: 179 MWhFEB: 160 MWhMAR: 168 MWhAPR: 161 MWhMAY: 172 MWhJUN: 190 MWhJUL: 197 MWhAUG: 133 MWhSEP: 181 MWhOCT: 162 MWhNOV: 169 MWhDEC: 172 MWh
ALL TRANSFORMERS · LAST 12 MONTHS · MONTHLY TOTAL · AUGUST IS THE SHUTDOWN

A year of Tuesdays

Click a cell for that weekday across the year
Day by week (kWh)
MON W01 — 4,666 kWhMON W02 — 4,765 kWhMON W03 — 4,652 kWhMON W04 — 4,747 kWhMON W05 — 4,808 kWhMON W06 — 5,081 kWhMON W07 — 4,920 kWhMON W08 — 5,042 kWhMON W09 — 5,298 kWhMON W10 — 5,331 kWhMON W11 — 5,548 kWhMON W12 — 5,781 kWhMON W13 — 5,634 kWhMON W14 — 5,835 kWhMON W15 — 5,884 kWhMON W16 — 6,100 kWhMON W17 — 6,472 kWhMON W18 — 6,421 kWhMON W19 — 6,371 kWhMON W20 — 6,912 kWhMON W21 — 6,776 kWhMON W22 — 6,948 kWhMON W23 — 6,738 kWhMON W24 — 7,159 kWhMON W25 — 6,785 kWhMON W26 — 6,755 kWhMON W27 — 7,245 kWhMON W28 — 7,109 kWhMON W29 — 7,143 kWhMON W30 — 7,052 kWhMON W31 — 6,583 kWhMON W32 — 1,404 kWhMON W33 — 1,473 kWhMON W34 — 6,410 kWhMON W35 — 6,367 kWhMON W36 — 6,441 kWhMON W37 — 5,561 kWhMON W38 — 5,663 kWhMON W39 — 5,434 kWhMON W40 — 5,424 kWhMON W41 — 5,309 kWhMON W42 — 4,884 kWhMON W43 — 5,014 kWhMON W44 — 4,819 kWhMON W45 — 4,677 kWhMON W46 — 4,678 kWhMON W47 — 4,524 kWhMON W48 — 4,395 kWhMON W49 — 4,425 kWhMON W50 — 4,423 kWhMON W51 — 4,403 kWhMON W52 — 4,474 kWhTUE W01 — 4,558 kWhTUE W02 — 4,562 kWhTUE W03 — 4,994 kWhTUE W04 — 4,721 kWhTUE W05 — 4,763 kWhTUE W06 — 4,794 kWhTUE W07 — 5,309 kWhTUE W08 — 5,243 kWhTUE W09 — 5,322 kWhTUE W10 — 5,454 kWhTUE W11 — 5,338 kWhTUE W12 — 5,652 kWhTUE W13 — 6,022 kWhTUE W14 — 5,901 kWhTUE W15 — 5,870 kWhTUE W16 — 6,224 kWhTUE W17 — 6,493 kWhTUE W18 — 6,224 kWhTUE W19 — 6,456 kWhTUE W20 — 6,717 kWhTUE W21 — 6,885 kWhTUE W22 — 6,662 kWhTUE W23 — 6,854 kWhTUE W24 — 7,027 kWhTUE W25 — 6,663 kWhTUE W26 — 6,688 kWhTUE W27 — 6,781 kWhTUE W28 — 7,150 kWhTUE W29 — 6,903 kWhTUE W30 — 6,572 kWhTUE W31 — 6,915 kWhTUE W32 — 1,523 kWhTUE W33 — 1,408 kWhTUE W34 — 6,723 kWhTUE W35 — 6,088 kWhTUE W36 — 5,993 kWhTUE W37 — 5,653 kWhTUE W38 — 5,584 kWhTUE W39 — 5,576 kWhTUE W40 — 5,122 kWhTUE W41 — 5,322 kWhTUE W42 — 4,886 kWhTUE W43 — 4,761 kWhTUE W44 — 4,793 kWhTUE W45 — 4,638 kWhTUE W46 — 4,794 kWhTUE W47 — 4,562 kWhTUE W48 — 4,365 kWhTUE W49 — 4,402 kWhTUE W50 — 4,363 kWhTUE W51 — 4,421 kWhTUE W52 — 4,551 kWhWED W01 — 4,676 kWhWED W02 — 4,941 kWhWED W03 — 4,927 kWhWED W04 — 4,777 kWhWED W05 — 4,971 kWhWED W06 — 5,210 kWhWED W07 — 5,136 kWhWED W08 — 4,984 kWhWED W09 — 5,523 kWhWED W10 — 5,303 kWhWED W11 — 5,350 kWhWED W12 — 5,877 kWhWED W13 — 5,873 kWhWED W14 — 6,170 kWhWED W15 — 5,855 kWhWED W16 — 6,196 kWhWED W17 — 6,496 kWhWED W18 — 6,322 kWhWED W19 — 6,507 kWhWED W20 — 6,719 kWhWED W21 — 6,805 kWhWED W22 — 6,662 kWhWED W23 — 6,771 kWhWED W24 — 7,108 kWhWED W25 — 6,643 kWhWED W26 — 6,672 kWhWED W27 — 7,219 kWhWED W28 — 6,810 kWhWED W29 — 6,867 kWhWED W30 — 6,527 kWhWED W31 — 6,859 kWhWED W32 — 1,413 kWhWED W33 — 1,497 kWhWED W34 — 6,404 kWhWED W35 — 6,371 kWhWED W36 — 6,115 kWhWED W37 — 5,848 kWhWED W38 — 5,663 kWhWED W39 — 5,208 kWhWED W40 — 5,146 kWhWED W41 — 5,208 kWhWED W42 — 5,267 kWhWED W43 — 4,740 kWhWED W44 — 4,923 kWhWED W45 — 4,720 kWhWED W46 — 4,503 kWhWED W47 — 4,531 kWhWED W48 — 4,610 kWhWED W49 — 4,665 kWhWED W50 — 4,599 kWhWED W51 — 4,227 kWhWED W52 — 4,469 kWhTHU W01 — 4,826 kWhTHU W02 — 4,596 kWhTHU W03 — 4,997 kWhTHU W04 — 4,668 kWhTHU W05 — 4,820 kWhTHU W06 — 5,046 kWhTHU W07 — 5,113 kWhTHU W08 — 5,100 kWhTHU W09 — 5,373 kWhTHU W10 — 5,291 kWhTHU W11 — 5,608 kWhTHU W12 — 5,542 kWhTHU W13 — 6,035 kWhTHU W14 — 6,151 kWhTHU W15 — 5,851 kWhTHU W16 — 6,200 kWhTHU W17 — 6,340 kWhTHU W18 — 6,584 kWhTHU W19 — 6,849 kWhTHU W20 — 6,863 kWhTHU W21 — 6,790 kWhTHU W22 — 6,583 kWhTHU W23 — 6,865 kWhTHU W24 — 6,717 kWhTHU W25 — 6,741 kWhTHU W26 — 6,819 kWhTHU W27 — 7,147 kWhTHU W28 — 6,856 kWhTHU W29 — 7,169 kWhTHU W30 — 6,689 kWhTHU W31 — 7,003 kWhTHU W32 — 1,407 kWhTHU W33 — 1,510 kWhTHU W34 — 6,548 kWhTHU W35 — 6,633 kWhTHU W36 — 6,036 kWhTHU W37 — 5,714 kWhTHU W38 — 5,498 kWhTHU W39 — 5,500 kWhTHU W40 — 5,273 kWhTHU W41 — 5,333 kWhTHU W42 — 5,146 kWhTHU W43 — 4,796 kWhTHU W44 — 4,693 kWhTHU W45 — 4,920 kWhTHU W46 — 4,722 kWhTHU W47 — 4,679 kWhTHU W48 — 4,552 kWhTHU W49 — 4,413 kWhTHU W50 — 4,614 kWhTHU W51 — 4,517 kWhTHU W52 — 4,442 kWhFRI W01 — 4,672 kWhFRI W02 — 4,599 kWhFRI W03 — 4,653 kWhFRI W04 — 4,828 kWhFRI W05 — 4,855 kWhFRI W06 — 5,044 kWhFRI W07 — 4,937 kWhFRI W08 — 5,214 kWhFRI W09 — 5,233 kWhFRI W10 — 5,527 kWhFRI W11 — 5,725 kWhFRI W12 — 5,521 kWhFRI W13 — 6,091 kWhFRI W14 — 6,012 kWhFRI W15 — 6,122 kWhFRI W16 — 6,352 kWhFRI W17 — 6,140 kWhFRI W18 — 6,408 kWhFRI W19 — 6,862 kWhFRI W20 — 6,924 kWhFRI W21 — 6,661 kWhFRI W22 — 6,828 kWhFRI W23 — 7,122 kWhFRI W24 — 6,780 kWhFRI W25 — 7,166 kWhFRI W26 — 6,667 kWhFRI W27 — 7,046 kWhFRI W28 — 6,925 kWhFRI W29 — 6,588 kWhFRI W30 — 6,619 kWhFRI W31 — 6,867 kWhFRI W32 — 1,412 kWhFRI W33 — 1,436 kWhFRI W34 — 6,730 kWhFRI W35 — 6,187 kWhFRI W36 — 6,301 kWhFRI W37 — 5,732 kWhFRI W38 — 5,666 kWhFRI W39 — 5,438 kWhFRI W40 — 5,290 kWhFRI W41 — 5,306 kWhFRI W42 — 5,065 kWhFRI W43 — 4,925 kWhFRI W44 — 5,030 kWhFRI W45 — 4,841 kWhFRI W46 — 4,636 kWhFRI W47 — 4,417 kWhFRI W48 — 4,596 kWhFRI W49 — 4,300 kWhFRI W50 — 4,254 kWhFRI W51 — 4,585 kWhFRI W52 — 4,345 kWhSAT W01 — 2,167 kWhSAT W02 — 2,175 kWhSAT W03 — 2,244 kWhSAT W04 — 2,327 kWhSAT W05 — 2,299 kWhSAT W06 — 2,420 kWhSAT W07 — 2,311 kWhSAT W08 — 2,373 kWhSAT W09 — 2,413 kWhSAT W10 — 2,552 kWhSAT W11 — 2,737 kWhSAT W12 — 2,647 kWhSAT W13 — 2,740 kWhSAT W14 — 2,821 kWhSAT W15 — 2,993 kWhSAT W16 — 2,875 kWhSAT W17 — 3,025 kWhSAT W18 — 3,067 kWhSAT W19 — 3,132 kWhSAT W20 — 3,014 kWhSAT W21 — 3,320 kWhSAT W22 — 3,211 kWhSAT W23 — 3,191 kWhSAT W24 — 3,140 kWhSAT W25 — 3,324 kWhSAT W26 — 3,396 kWhSAT W27 — 3,308 kWhSAT W28 — 3,377 kWhSAT W29 — 3,390 kWhSAT W30 — 3,244 kWhSAT W31 — 3,166 kWhSAT W32 — 702 kWhSAT W33 — 710 kWhSAT W34 — 3,166 kWhSAT W35 — 2,917 kWhSAT W36 — 2,870 kWhSAT W37 — 2,647 kWhSAT W38 — 2,549 kWhSAT W39 — 2,521 kWhSAT W40 — 2,470 kWhSAT W41 — 2,539 kWhSAT W42 — 2,375 kWhSAT W43 — 2,302 kWhSAT W44 — 2,350 kWhSAT W45 — 2,215 kWhSAT W46 — 2,157 kWhSAT W47 — 2,154 kWhSAT W48 — 2,143 kWhSAT W49 — 2,162 kWhSAT W50 — 2,114 kWhSAT W51 — 1,990 kWhSAT W52 — 2,104 kWhSUN W01 — 1,775 kWhSUN W02 — 1,852 kWhSUN W03 — 1,884 kWhSUN W04 — 1,882 kWhSUN W05 — 1,969 kWhSUN W06 — 1,881 kWhSUN W07 — 2,003 kWhSUN W08 — 1,978 kWhSUN W09 — 2,167 kWhSUN W10 — 2,033 kWhSUN W11 — 2,082 kWhSUN W12 — 2,165 kWhSUN W13 — 2,255 kWhSUN W14 — 2,293 kWhSUN W15 — 2,346 kWhSUN W16 — 2,500 kWhSUN W17 — 2,570 kWhSUN W18 — 2,592 kWhSUN W19 — 2,462 kWhSUN W20 — 2,718 kWhSUN W21 — 2,640 kWhSUN W22 — 2,760 kWhSUN W23 — 2,594 kWhSUN W24 — 2,738 kWhSUN W25 — 2,798 kWhSUN W26 — 2,779 kWhSUN W27 — 2,710 kWhSUN W28 — 2,592 kWhSUN W29 — 2,687 kWhSUN W30 — 2,549 kWhSUN W31 — 2,713 kWhSUN W32 — 566 kWhSUN W33 — 559 kWhSUN W34 — 2,576 kWhSUN W35 — 2,375 kWhSUN W36 — 2,510 kWhSUN W37 — 2,284 kWhSUN W38 — 2,224 kWhSUN W39 — 2,044 kWhSUN W40 — 2,151 kWhSUN W41 — 1,979 kWhSUN W42 — 2,018 kWhSUN W43 — 1,950 kWhSUN W44 — 1,838 kWhSUN W45 — 1,835 kWhSUN W46 — 1,887 kWhSUN W47 — 1,715 kWhSUN W48 — 1,769 kWhSUN W49 — 1,703 kWhSUN W50 — 1,682 kWhSUN W51 — 1,708 kWhSUN W52 — 1,774 kWhTUE · W25
ELECTRICITY · DAY BY WEEK · 52 WEEKS · W32 AND W33 ARE THE AUGUST SHUTDOWN, NOT MISSING DATA · CLICK A CELL FOR THAT WEEKDAY ACROSS THE YEAR · SCALE P5–P951,7706,915

Boilers, steam and the heating season

Boilers 1 and 2

Flow to boilers (Nm³/h)
BOILERS 1 AND 2 · LAST 24 H · 30-MIN BUCKETS

Bottle pasteurizer

Steam flow (lb/h)
IDLE HOLDWarm-upStill holding at 340 lb/hThe tunnel never comes off gas overnight
BOTTLE PASTEURIZER · LAST 24 H · 30-MIN BUCKETS · DASHED = IDLE HOLD

Daily gas use

Daily consumption (m³)
2: 322 m³3: 878 m³4: 952 m³5: 955 m³6: 901 m³7: 897 m³8: 644 m³9: 329 m³10: 901 m³11: 917 m³12: 960 m³13: 942 m³14: 885 m³15: 564 m³16: 364 m³17: 897 m³18: 957 m³19: 956 m³20: 950 m³21: 963 m³22: 589 m³23: 373 m³24: 975 m³25: 908 m³26: 866 m³27: 891 m³28: 898 m³29: 606 m³30: 353 m³31: 867 m³
BOILERS 1 AND 2 · LAST 30 DAYS · DAILY TOTAL

Monthly gas use

Monthly consumption (m³)
JAN: 23,828 m³FEB: 22,567 m³MAR: 19,515 m³APR: 13,289 m³MAY: 10,644 m³JUN: 8,306 m³JUL: 7,825 m³AUG: 6,018 m³SEP: 9,444 m³OCT: 12,594 m³NOV: 17,977 m³DEC: 22,459 m³
BOILERS 1 AND 2 · LAST 12 MONTHS · MONTHLY TOTAL

Header flow, header pressure and what the compressors actually do

Air header

Header flow (L/s)
OVERNIGHT FLOOR
AIR HEADER · LAST 24 H · 30-MIN BUCKETS · DASHED = OVERNIGHT FLOOR

Header pressure

Right now (bar)Watch
6.4bar010
AIR HEADER · NOW · BAND = SET POINT 6.2 TO 7.0

Compressor 1

Daily loaded hours (h)
24 H18: 16 h19: 16 h20: 16 h21: 14 h22: 12 h23: 7.2 h24: 15 h25: 16 h26: 16 h27: 16 h28: 16 h29: 12 h30: 8.4 h31: 15 h
COMPRESSOR 1 · LAST 14 DAYS · HOURS UNDER LOAD · DASHED = HOURS AVAILABLE

Monthly compressor energy

Monthly consumption (kWh)
JAN: 22,000 kWhFEB: 20,712 kWhMAR: 22,302 kWhAPR: 22,031 kWhMAY: 21,754 kWhJUN: 23,705 kWhJUL: 24,871 kWhAUG: 15,946 kWhSEP: 22,122 kWhOCT: 21,910 kWhNOV: 20,257 kWhDEC: 20,353 kWh
COMPRESSORS 1 AND 2 · LAST 12 MONTHS · MONTHLY TOTAL

Levels, draw and the deliveries in between

Silo levels

Six silos (% full)
81%S1 Flour A: 81%57%S2 Flour B: 57%19%S3 Sugar: 19%54%S4 Starch: 54%88%S5 Salt: 88%34%S6 Whey: 34%
SIX SILOS · % FULL · AS AT END OF LAST 24 HOURS · READING ON THE VESSEL · DASHED = REORDER

Daily draw

Silo 3 · sugar (kg)
18: 2,989 kg19: 2,782 kg20: 2,989 kg21: 2,720 kg22: 1,866 kg23: 976 kg24: 2,749 kg25: 3,251 kg26: 3,263 kg27: 3,119 kg28: 3,220 kg29: 1,777 kg30: 887 kg31: 3,341 kg
SILO 3 · SUGAR · LAST 14 DAYS · MASS DRAWN PER DAY

Inventory on hand

Silos 1 and 3 (kg)
SILOS 1 AND 3 · LAST 30 DAYS · MASS ON HAND · THE STEPS UP ARE DELIVERIES

Production areas, the cold side and the hours nobody was watching

Production areas

Three areas (°C)
THREE AREAS · LAST 24 H · 30-MIN BUCKETS · DRY-BULB

Cold room 2

Dry bulb (°C)
LIMITOver 6 °C for 45 minDock door held open on the night pick
COLD ROOM 2 · LAST 24 H · 30-MIN BUCKETS · DASHED = 6 °C LIMIT

Packaging humidity

Click a cell for that hour across the week
7 day heatmap (%RH)
MON 00 — 43 %RHMON 01 — 43 %RHMON 02 — 42 %RHMON 03 — 40 %RHMON 04 — 39 %RHMON 05 — 43 %RHMON 06 — 53 %RHMON 07 — 56 %RHMON 08 — 50 %RHMON 09 — 54 %RHMON 10 — 51 %RHMON 11 — 52 %RHMON 12 — 53 %RHMON 13 — 56 %RHMON 14 — 52 %RHMON 15 — 55 %RHMON 16 — 52 %RHMON 17 — 53 %RHMON 18 — 57 %RHMON 19 — 53 %RHMON 20 — 56 %RHMON 21 — 56 %RHMON 22 — 43 %RHMON 23 — 41 %RHTUE 00 — 40 %RHTUE 01 — 41 %RHTUE 02 — 43 %RHTUE 03 — 41 %RHTUE 04 — 38 %RHTUE 05 — 45 %RHTUE 06 — 54 %RHTUE 07 — 56 %RHTUE 08 — 51 %RHTUE 09 — 50 %RHTUE 10 — 51 %RHTUE 11 — 54 %RHTUE 12 — 52 %RHTUE 13 — 50 %RHTUE 14 — 56 %RHTUE 15 — 51 %RHTUE 16 — 54 %RHTUE 17 — 52 %RHTUE 18 — 56 %RHTUE 19 — 51 %RHTUE 20 — 55 %RHTUE 21 — 53 %RHTUE 22 — 43 %RHTUE 23 — 42 %RHWED 00 — 43 %RHWED 01 — 41 %RHWED 02 — 42 %RHWED 03 — 44 %RHWED 04 — 42 %RHWED 05 — 42 %RHWED 06 — 51 %RHWED 07 — 53 %RHWED 08 — 54 %RHWED 09 — 54 %RHWED 10 — 54 %RHWED 11 — 56 %RHWED 12 — 53 %RHWED 13 — 55 %RHWED 14 — 50 %RHWED 15 — 51 %RHWED 16 — 56 %RHWED 17 — 51 %RHWED 18 — 50 %RHWED 19 — 51 %RHWED 20 — 52 %RHWED 21 — 56 %RHWED 22 — 40 %RHWED 23 — 40 %RHTHU 00 — 43 %RHTHU 01 — 40 %RHTHU 02 — 43 %RHTHU 03 — 41 %RHTHU 04 — 40 %RHTHU 05 — 43 %RHTHU 06 — 50 %RHTHU 07 — 54 %RHTHU 08 — 56 %RHTHU 09 — 55 %RHTHU 10 — 50 %RHTHU 11 — 54 %RHTHU 12 — 53 %RHTHU 13 — 55 %RHTHU 14 — 50 %RHTHU 15 — 54 %RHTHU 16 — 50 %RHTHU 17 — 57 %RHTHU 18 — 53 %RHTHU 19 — 55 %RHTHU 20 — 52 %RHTHU 21 — 55 %RHTHU 22 — 39 %RHTHU 23 — 43 %RHFRI 00 — 42 %RHFRI 01 — 40 %RHFRI 02 — 43 %RHFRI 03 — 40 %RHFRI 04 — 40 %RHFRI 05 — 42 %RHFRI 06 — 54 %RHFRI 07 — 52 %RHFRI 08 — 53 %RHFRI 09 — 56 %RHFRI 10 — 54 %RHFRI 11 — 56 %RHFRI 12 — 51 %RHFRI 13 — 53 %RHFRI 14 — 53 %RHFRI 15 — 51 %RHFRI 16 — 51 %RHFRI 17 — 55 %RHFRI 18 — 52 %RHFRI 19 — 49 %RHFRI 20 — 52 %RHFRI 21 — 50 %RHFRI 22 — 41 %RHFRI 23 — 40 %RHSAT 00 — 35 %RHSAT 01 — 36 %RHSAT 02 — 34 %RHSAT 03 — 36 %RHSAT 04 — 36 %RHSAT 05 — 39 %RHSAT 06 — 48 %RHSAT 07 — 49 %RHSAT 08 — 51 %RHSAT 09 — 51 %RHSAT 10 — 48 %RHSAT 11 — 45 %RHSAT 12 — 49 %RHSAT 13 — 48 %RHSAT 14 — 49 %RHSAT 15 — 45 %RHSAT 16 — 50 %RHSAT 17 — 50 %RHSAT 18 — 45 %RHSAT 19 — 51 %RHSAT 20 — 46 %RHSAT 21 — 46 %RHSAT 22 — 36 %RHSAT 23 — 36 %RHSUN 00 — 36 %RHSUN 01 — 36 %RHSUN 02 — 37 %RHSUN 03 — 35 %RHSUN 04 — 38 %RHSUN 05 — 41 %RHSUN 06 — 46 %RHSUN 07 — 45 %RHSUN 08 — 47 %RHSUN 09 — 47 %RHSUN 10 — 46 %RHSUN 11 — 51 %RHSUN 12 — 45 %RHSUN 13 — 49 %RHSUN 14 — 47 %RHSUN 15 — 45 %RHSUN 16 — 48 %RHSUN 17 — 46 %RHSUN 18 — 50 %RHSUN 19 — 49 %RHSUN 20 — 50 %RHSUN 21 — 45 %RHSUN 22 — 38 %RHSUN 23 — 36 %RHTHU · 15
PACKAGING HALL · LAST 7 DAYS · HOURLY MEAN · CARTON BOARD WANTS 40 TO 55 %RH · SCALE P5–P953656

Hours outside the band

Twelve months (h)
JAN: 6.0 hFEB: 6.0 hMAR: 10 hAPR: 11 hMAY: 25 hJUN: 35 hJUL: 49 hAUG: 36 hSEP: 22 hOCT: 10 hNOV: 7.0 hDEC: 5.0 h
ALL MONITORED AREAS · LAST 12 MONTHS · HOURS ABOVE THE UPPER LIMIT

What all of it costs per case

Production at a glance

SIX SIGNALS · LAST 24 HOURS REFERENCE · DELTA AGAINST THE SAME INTERVAL YESTERDAY
  • Line 1 outputCases per hour, rolling384cases/h▲ 3.2%
  • Plant OEELines 1 to 3, rolling 8 h77%▲ 2.7%
  • Unplanned downtimeAll lines, today31min▼ 8.8%
  • Energy per caseRolling 24 h0.65kWh/case▼ 4.4%
  • Water per caseRolling 24 h2.8L/case▼ 6.7%
  • First-pass yieldLine 2, this shift96.7%▲ 0.8%

Plant schematic

Hover a train for its integration method
Four utility trains
WaterMCity main207L/minBackflowBooster P-1013.2barCIP tank70%ElectricityMMain incomer278kWMCC-299kWLine 2 drive40kWAmmonia comp.122kWNatural gasMGas meter39m³/hBoiler 18.2barBoiler 20.0barSteam header8.1barCompressed airCompressor 176%Compressor 20%Receiver6.8barHeader6.5barEdge computer900 MHzLOCAL BUFFER
FOUR UTILITY TRAINS · LIVE VALUES ON NODES · HOVER A TRAIN FOR ITS INTEGRATION METHOD

Everything feeds one dashboard.

We respect what you have already paid for. Endress+Hauser meters, PLCs with a 4-20 mA output, a legacy SCADA system: we integrate them. We don’t rip things out.

Everything feeds one dashboard
{ }APIREST APIIoT devicesLoRaWANWireless sensors900 MHzOther systemsModbus · existing PLC tagMMeterspulseLegacy equipment4-20 mAEdge computer900 MHzLOCAL BUFFERWaterElectricityNatural gasCompressed airVibrationBoiler
SIX SOURCES · ONE GATEWAY · ONE DASHBOARD
Everything feeds one dashboard
{ }APIREST APIIoT devicesLoRaWANWireless sensors900 MHzOther systemsModbus · existing PLC tagMMeterspulseLegacy equipment4-20 mAEdge computer900 MHzLOCAL BUFFERWater
SIX SOURCES · ONE GATEWAY · ONE DASHBOARD
  1. Sensors and IoT devicesOn the asset. Wireless, battery, read-only.
  2. Mesh repeatersThey carry the far corners of the building.
  3. Edge computerOn your network. It buffers if the link drops.
  4. LTE hotspotIts own connection, so nothing rides your IT.
  5. CloudWhere the history accumulates, minute by minute.
  6. Your dashboardOne screen. Any browser, any phone, anywhere.
  • Six kinds of source, one edge computer on your network, one dashboard.
  • Wireless sensors we install, meters and PLCs you already own, and the systems and databases you already run.
  • A 4-20 mA signal off a machine older than your network arrives in the same place as everything else.

Technology & hardware

Wireless sensors, and what is behind them.

The sensors go on the asset, not into your control system. They are mostly wireless, mostly battery-powered, and they run for years on one long-life cell rather than months. They are also typically read-only, which is the part that matters to whoever owns your network: there is no path from a sensor back to a machine, so nothing we install can change how your factory runs.

No single manufacturer makes the best sensor for every job, so we choose per application: flow meters, current transformers, temperature probes, pressure transducers, vibration sensors, radar level monitors, pH sensors, gas and ammonia detection, 4-20 mA transmitters and pulse-output meters. Where a reading has to stand up to a customer audit or a food-safety inspector, we specify NIST-certified probes. And we can put the meters you already own on the same screen, so nothing you have already paid for goes to waste.

The site assessment, the install, the wiring, the integration and the dashboards are all done by one company, under one roof. There are no hand-offs between trades, and there is one number to call when something needs looking at.

A sensor on the asset

The base station and antenna

Photography is placeholder pending Tom and Dave’s shoot (§G7).

The roster

What can we measure?

Type what you are trying to see. If it moves, burns, fills, drains, heats, spins or gets counted, it is usually on this list.

44 things we measure

The filter needs JavaScript. Everything we measure is listed below either way.

013

Energy and power

The bill, broken down far enough to act on.

  • Electricity, mains and sub-usersThe incomer and the loads under it, permanently metered.
  • Current drawClamp-on transformers on the feeds that matter.
  • Demand peaks and load profileWhere the peak lands, and what set it.

025

Water, gas and compressed air

Every utility stream on the main and on each sub-user.

  • Water and liquid flowMains and sub-users, litre by litre, non-invasive where it can be.
  • Natural gasMains and sub-users, so a boiler stops hiding inside the site total.
  • Compressed airFlow and pressure, which is how leak load becomes a number.
  • Propane tank monitoringLevel and draw-down on the tank, with a reorder threshold.
  • The meters you already havePulse output, Modbus or an existing PLC tag, read as-is.

037

Process and operations

The production numbers most factories have simply never had.

  • PressureLine, header and vessel, continuously rather than on a round.
  • Tank and silo levelNon-contact level with a low-level alert. Nobody climbs anything.
  • TemperatureProduct, ambient and asset, with NIST-certified probes where the record matters.
  • Runtime, cycles and ratesHow long it ran, how many it made, how hard it was firing.
  • Water detectionFlood protection under tanks, in pits and around the electrical room.
  • Soil moistureFor growers and grounds, on the same dashboard as everything else.
  • LightAmbient light levels, indoors or in a growing environment.

048

Air quality

What the people on the floor are breathing, logged.

  • Air temperatureRoom by room, cooler by cooler.
  • Relative humidityDry stores, coolers, packaging halls.
  • Particulate matter (PM2.5)Dust and fine particulate, continuously.
  • Carbon dioxideVentilation, fermentation and confined spaces.
  • Carbon monoxideFired equipment and forklift traffic.
  • Hydrogen sulfideWastewater and digester environments.
  • Air pressureRoom differential, so a clean space stays positive.
  • Air velocityDuct and hood velocity where extraction matters.

056

Water quality

What is in the water going out, not just how much of it.

  • pHEffluent, process water and CIP returns.
  • Total suspended solidsThe number a wastewater surcharge is usually priced on.
  • Electrical conductivityDissolved salts, and a cheap early warning on a process upset.
  • Dissolved oxygenAeration control and treatment performance.
  • Oxidation reduction potentialDisinfection and treatment chemistry, live.
  • Water temperatureIncoming, process and discharge.

064

Predictive maintenance

Equipment tells you it is going before it goes. Somebody has to be listening.

  • Vibration, three axisMotors, pumps, fans and gearboxes, trended against their own baseline.
  • Bearing and casing temperatureThe other half of the same story, on the same asset.
  • Motor currentDraw over time, which moves before a failure does.
  • Structural movementLinear displacement on frames, racking and structures.

076

Asset monitoring

Where it is, whether it moved, whether somebody opened it.

  • Motion and occupancyRooms, cells and restricted areas.
  • Proximity and rangingDistance to a target, continuously.
  • AccelerometersShock and movement on things that should not move.
  • GPS locationTrailers, totes and equipment that leaves the yard.
  • Open and closedDoors, gates, hatches and panels.
  • Button triggersA person on the floor logging an event by hand.

085

Analog signals and integration

If it already puts out a signal, we can read it. We do not rip things out.

  • 4-20 mA current loopThe workhorse output on legacy instruments.
  • 0-10 VVoltage output from controllers and sensors.
  • Pulse output and pulse frequencyUtility meters that already count.
  • Dry contactRun, fault and status contacts on existing gear.
  • Modbus and existing PLC tagsRead-only, off the tag your controls team already trusts.

Bring your factory online, one meter at a time.

It starts with a walk around your floor. A few hours with your team, then an honest read on what is worth measuring first and what the return looks like. If the numbers are not there, we will tell you that too.

Book a site visitSee the case studies